For the automation of wagon loading stations for different bulk materials, iSAM has redesigned and implemented the core functions locomotive control, wagon positioning, filling of wagons and connection to the central logistics systems. Depending on the specific weight of the material, it is charged either on the basis of the total mass or the total volume adapted to the loading capacity.
The highlights of the iSAM solution
Effective control
of the loading process via hydraulically operated, position-controlled shell valves using a 2D laser scanner system
Mass-optimized loading
according to the specific loading profile of the wagon (load and volume limit)
Optimized speed control
of the train
The advantages of the system
Shorter loading times through optimized filling
Lower transport costs through optimized utilization of the maximum wagon capacity
Utilization of the load limit for high density bulk goods > 98%
Utilization of the volume limit for low density bulk goods > 95%
Minimal maintenance through the use of robust heavy-duty components
High flexibility in configuration thanks to numerous standard interfaces to other hardware and software components
Remote maintenance functionality of the entire system
References
Implemented for:
Europees Massagoed-Overslagbedrijf (EMO) B.V.
(including fully automatic ship loading) the Netherlands
Vale S.A.
Brazil
Hansaport Hafenbetriebsgesellschaft mbH
(including fully automated ship loading) Germany
Supported by the German Federal Ministry for Economic Affairs and Climate Action